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Double-click on the Contents folder to open it. CTRL- or RIGHT-click on the installer and select Show Package Contents from the contextual menu. Locate the saved Lion installer in your Downloads folder. The format process can take up to several hours depending upon the drive size.ģ.
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Set the format type to Mac OS Extended (Journaled.) Click on the Options button, set the partition scheme to GUID then click on the OK button.

Open Disk Utility in your Utilities folder.Get a USB flash drive that is at least 8 GBs. You must do this because the installer deletes itself automatically when it finishes installing Lion.Ģ. Move the copy into your Downloads folder. Go to your Applications folder and make a copy of the Lion installer.
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After Lion downloads DO NOT click on the Install button.
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After downloading Lion you must first save the Install Mac OS X Lion application. If you have your own bootable USB Lion flash drive, then the reinstallation will take place from the flash drive. If you boot from the Recovery HD then the reinstallation is by Internet. You can install Lion onto a 16 GB USB flash drive in which case the installer will include a Recovery HD partition.ģ.

For example you can use the Lion Recovery Disk Assistant - OS X Lion: About Lion Recovery Disk Assistant - to put a Recovery HD volume onto a small USB flash drive with at least 2 GBs of space. You can boot from any Recovery HD regardless of its location provided it's connected.
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While it may be handy to have Lion Recovery on a USB drive, it’s not a full install disk – you will still need to re-download a copy of OS X Lion from Apple’s servers, and at just under 4GB in size, that could take some time if your internet connection isn’t that fast.2. If you haven’t already created one yourself, I’d still recommend doing so.
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Prior to Apple releasing Lion Recovery Disk Assistant, many users (including me) have already created their own physical Lion install disks by following guides online, or using third-party software such as Lion DiskMaker. It’s worth pointing out that if you do have one of the latest Mac Minis or MacBook Airs, that shipped with Lion installed, you can actually access Lion Recovery via the internet – even if your main drive has failed, or you have added a brand new drive with no OS on it. But if your Mac originally shipped with Lion, you will only be able to use it with that Mac. If your Mac was upgraded from Snow Leopard to Lion, you will be able to use the drive with any other Macs that were also upgraded from Snow Leopard. Once created, the recovery drive can be accessed by connecting it to your Mac and booting while holding down Option on your keyboard – you will then be able to select the drive from the Startup Manager. Providing the drive is big enough, you can install the software on a separate partition, otherwise you will have to erase the entire contents of the drive. To create a Lion Recovery disk, you need to download the assistant from Apple’s support site, and install the utility on a USB drive with at least 1GB of free space. “The Lion Recovery Disk Assistant lets you create Lion Recovery on an external drive that has all of the same capabilities as the built-in Lion Recovery: reinstall Lion, repair the disk using Disk Utility, restore from a Time Machine backup, or browse the web with Safari.” Free to download from Apple’s support site, the assistant gives you access to the same Lion Recovery options built into OS X Lion, but can be used if your main hard drive fails. Yesterday, Apple released Lion Recovery Disk Assistant – a utility which allows you to use an external USB hard drive, or thumb drive, to recover your OS X Lion system.
